Construction begins on a second Elite 16m Mid Pilothouse for a returning client, with hull framing, fiberglass layers, keel lamination, and hull fairing progressing steadily.
We are very excited to announce the start of a new project for a one of our clients…. an Elite 16m Mid Pilothouse. This is the second boat we are building for this client.
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Bill (Designer) and Gareth (Team Leader) finalising some points before build commences
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Serim removing the CNC cut hull framing from the nested panels
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Frames being assembled
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Stem being laminated
4/17
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Fiberglassing one of the outside girders
5/17
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Grid marked out and first frames stood-up
6/17
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All stood-up
7/17

Girders installed & shaping the chines
8/17

Sven installing plywood hull sheathing
9/17

Keel being laminated. Note - First board on the right is the Hardwood Keel batten
10/17

Fiberglass inside laminate laid over the plywood. The pre-epoxied, end grain Balsa core is then placed on top - of the still wet - Fiberglass bond layer
11/17

Pre-epoxying the Balsa core sheets
12/17

Starboard completed
13/17

Both sides done
14/17

Exterior lamination. First of three layers of fiberglass.
15/17

Third & final layer
16/17

Hull fairing has commenced
17/17
Frequently Asked Questions
What happens when my custom yacht build officially begins?
When your yacht build begins, the shipyard starts structural construction. This includes assembling the hull frames, laminating the keel, installing girders, applying fiberglass layers, and shaping the hull before interior and systems work begins.
How long does the early hull construction stage usually take?
The early construction phase typically takes several weeks to a few months, depending on the yacht’s size and complexity. During this stage, builders complete the framing, hull sheathing, lamination, and fairing to create the vessel’s structural foundation.
Can I be involved or receive updates during the construction process?
Yes. Most custom yacht builders provide regular updates, photos, and site visits so owners can follow progress. Clients are often consulted on details and finishes, allowing them to stay involved throughout the build journey.